• Checking mV drop with an accurate meter which indicates when shorted • Twist the connecting leads while measuring to avoid false pick ups • Measure current with clip on meter • The values of drop measured should be less than 4.0mV at the rated current of contactor for AC3 duty. mV volt drop can be calculated by given formula: Milivolt drop test Corrective action: If milivolt drop is more, then it is indication of bad joints For case A & B) Clean the surfaces, apply Dowells crimping compound & re-crimp cables Image A Image b For case C) Higher value of mV drop in this case could be due to either case A or B; In case of persistent higher value, replacement of the entire contactor is necessary Image C ........